Technology
that inspires

Quality produced in Germany

An international team of experts

The Theysohn Group is a pioneer in the extrusion industry: With the new extrusion series, it is the only one in the world to supply extrusion lines that have been developed and built in-house and that have been optimized in terms of process technology.

Counter-rotating
twin-screw extruder

The Theysohn XTS series represents the latest development for counter-rotating twin-screw extruders and has been specially designed for use in flexible high-performance extrusion lines. The highest melt quality at the highest output is achieved with proven and reliable process units from our own production in Salzgitter (Germany). Modular barrels and screws allow 24D, 26D, 32D and 36D long plasticising units depending on requirements and customer preferences.

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Co-rotating
twin-screw extruders

With the co-rotating twin-screw extruder TSK Theysohn presents a series with outstanding flexibilty which meets your requirements on process. Theysohn TSK twin-screw extruder impress with their modular constructed process parts for barrel and screw and for their efficient temperature control at highest screw speed and torque.

Further we have with the TSK-HV a high-volume series in our portfolio, which is suitable for shear-sensitive products and materials with high volume requirements and the TSK-PCE which is able to process a wide range of formulations; the opening process section is ideal for battery compounds, powder coating formulations or adhesives.

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TSKaskade
Unity

Saving raw materials with the new extrusion technologies for secondary materials and high filler contents – Technology that inspires! The Theysohn TSKaskade UNITY series represents THE development of the combination of co- and counter-rotating extruder types. The TSKaskade UNITY series was designed especially for the need for flexible high-performance extrusion systems. Highest product quality and flexibility are achieved with proven and reliable modular process units. By the combination of both extrusion technologies each of the single systems can exploit it‘s original advantages, thus offering a never before achieved added value.

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Extruder Components

For many decades the name THEYSOHN has stood for high-performance products for plastics and rubber processing. THEYSOHN products are shipped from the Salzgitter factory to many countries around the world. As essential components, they are used in machines of many renowned manufacturers and processors.
Developments were geared towards wear-protected plasticising units at an early stage. Optimum solutions are offered with wear-protected designs of barrels, housings and screws. The production of well over forty thousand screws and barrels in a wide variety of sizes and designs has allowed extensive development and production know-how to mature.

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Perfect individual parts alone do not make sense.

News

Theysohn Extrusionstechnik

🎉 What an amazing week at Hashtag#K2025! 🎉

🎉 What an amazing week at HashtagK2025! 🎉
A massive THANK YOU to everyone who stopped by our booth — clients, partners, friends and new connections alike.
It was fantastic to meet so many of you in Hall 16, Stand D21, and to share exciting conversations around compounding - extrusion – innovation – the future of plastics processing.
From catching up with long‑standing collaborators to exploring fresh ideas with first‑time visitors, the energy and enthusiasm were truly inspiring. We loved diving into discussions about high‑performance twin‑screw extruders, sustainable solutions and how Theysohn is shaping the next chapter of compounding and extrusion technology.
Swipe through the highlights ➡️ and let’s keep the momentum going: if you’d like to continue the conversation, set up a one‑on‑one or dive deeper into projects, just drop us a message!
Here’s to transforming ideas into action. Thanks again for being part of the experience. See you next time!

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Theysohn Extrusionstechnik

Happy Diwali 2025

Wishing you, your families and all colleagues a bright and sparkling Diwali filled with peace, joy, and good fortune.

 

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